Development trend of filling machine equipment industry in the future
Release date: November 5, 2019 14:45:07
Now the application of filling machine in our life has been very extensive, such as our common food, beverage, medicine, daily chemicals and other industries are inseparable from the filling machine equipment. all the time, Filling machine It is the solid backing of the beverage market, especially in the modern market, people's requirements for commodity quality are increasing, the market demand is expanding, and the requirements of enterprises for efficient automatic production. In this case, the filling machine has become a hot filling equipment. In addition, with the improvement of science and technology in recent years, the domestic filling machine industry has also been rapid development, the technical level, equipment performance, quality and other aspects have been greatly improved, which has played an important role in supporting enterprises in efficient and safe production. So in the future filling machine equipment development trend will be what?
First of all, I would like to introduce to you what are the characteristics of the automatic filling machine. Automatic filling machine It is characterized by that the empty bottles transferred from the bottle conveying line are sent to the turntable accurately through the bottle feeding wheel mechanism, and the empty bottles are immediately rotated. At the same time, the empty bottles are lifted by the soft support mechanism. After the bottle mouth contacts with the filling valve, the bottle is automatically opened for filling. After filling, the bottles are automatically pulled out and enter the bottle conveying line. The whole process is over. The machine is equipped with automatic protection device. In case of bottle jam, the machine will stop automatically to protect the safety of man and machine. The leading technology of automatic filling machine lies in the following ten points:
1. High precision: when the calibration capacity is 500 mm, the average error is ± 1.5 ml.
2. High speed: 250-300 bottles / h per valve, stepless speed change.
3. Large capacity: the filling capacity can be adjusted between 150-800 ml.
4. Large range: it can be used for a variety of special-shaped bottles, and it is convenient and fast to change the bottle type.
5. No liquid loss: the bottle mouth is sealed and filled, and the liquid is sprayed on the inner wall of the bottle, and there is no hops or overflow.
6. No broken bottle: it is equipped with an elastic bottle supporting device, which is not limited by the height and height of the bottle. If the bottle is not in place, it will not break the bottle or damage the machine.
7. Automatic protection: overload clutch protection device is set at the turning wheel in and out of the bottle, which can automatically stop and alarm in case of abnormal conditions.
8. Automatic liquid level: float ball liquid level control device is adopted for liquid level control to control liquid level stability.
9. Electric adjustment: electric synchronous continuous stepless adjustment quantitative, LCD digital display accurate display.
10. Soft start: when starting up, the machine will slowly rise from low speed to set speed, without rigid impulse, so it will not break the bottle and damage the machine.
Full automatic filling equipment type automatic liquid filling machine is composed of filling, upper inner plug, pressing inner plug, upper outer cover, screw outer cover, PLC control and other main parts. The cam drive is stable and accurate. PLC automatically controls the whole process of filling, pressing plug and capping. It can be equipped with automatic injection molding machine, which can directly enter the filling system by blowing bottle to prevent cross infection. The whole process is completed under sterile conditions. No bottle washing and drying. This machine is suitable for the filling production of eye drops, nose drops, ear drops, essential balm, etc.
Next for you to introduce a special application of automatic filling machine - reverse osmosis
Reverse osmosis (RO). It is a membrane separation process in which the pressure higher than osmotic pressure is used as the driving force, and the selective permeability of selective membrane can only penetrate water but not solute. As a molecular filter, it can effectively remove dissolved salts, colloids, bacteria and organic matters in water. Or the solvent (such as water) in the solution can enter the low pressure side of the membrane through the semi permeable membrane in the opposite direction to the natural penetration under the pressure driving, which can also achieve the effective separation process. When the concentrated membrane is washed out of the water, the impurities will be removed from the surface of the membrane.
What is the future development trend of filling equipment industry?
1. The rapid development of beverage industry drives the technical progress of pipeline emulsifier industry. In the future filling equipment industry, only by constantly pushing the old and bringing forth the new, striving for the advantages of less consumption of raw materials, low cost and easy to carry, can we follow the pace of beverage development. For beer, red wine, white wine, coffee, all kinds of carbonated drinks and other commonly used cans and glass as pipeline emulsifier materials, with the continuous improvement of functional film in the future, plastic hose linear emulsion machine will be more widely used. The green material and production process of pipeline emulsifier indicate that the multi-layer coextrusion functional film made by solvent-free and extrusion composite will be more widely used in filling equipment.
2. More products and more differentiated pipeline emulsifying machine "has become the development trend of beverage industry. The rapid development of beverage industry will become the final driving force of mechanical technology of filling equipment. In the next three to five years, the beverage market will develop the existing fruit juice, tea, bottled drinking water, functional drinks, and carbonated drinks. At the same time, it may respond to the slogan of healthy life to develop into low sugar or sugar free drinks, as well as natural and milk containing health drinks. The development trend of products will further promote the development of pipeline emulsifying machines, such as pet sterile cold filling pipeline emulsifying machine, HDPE (with barrier layer in the middle) milk pipeline emulsifying machine, and sterile carton pipeline emulsifying machine. The diversity of beverage product development will ultimately promote the innovation of filling equipment material and structure.
3. For oneself, it is an important premise to strengthen technology research and development in order to achieve sustainable development in the future.
In our daily life, drinks, drinks, oil are filled by filling machine. It can be seen that the filling machine is indeed closely related to our life. With the rapid development of beverage, wine and oil industries, the types of filling machines are also increasing and their functions are constantly strengthening. The filling machines will play a greater role in the future.
Demand determines the market. With the rapid development of beverage and beverage industry, the demand for filling machine is increasing, and the requirement for filling machine is also increasing. Especially for large-scale production enterprises, there are very strict requirements for the production efficiency and filling accuracy of the filling machine.
According to the current direction of China's economic development, in the next few years, the development of various industries in China will move closer to the world's advanced level, keep pace with the pace of the times, and promote a stronger domestic economy, which will also stimulate market consumption and increase the market demand for filling machines. Therefore, the role of domestic filling machine enterprises in the future will be greater. This also indicates that with the increasing market demand, it is necessary to accelerate the pace of innovation and increase the service cost, so as to keep up with the market demand with efficient, energy-saving and environment-friendly filling machines.